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Securing helix builds

JERUS

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I'm having a little issue with these, at the end of each wire the smaller parts want to separate off the core. This is making it at times tough to get the helixed part into the post. Any tricks to securing them that people have learned, or do you just cuss at the thing like me and poke it with tweezers until it works?
 

robot zombie

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Member For 4 Years
I've only done a handful of them, mostly with really fine wire. I always use my twisted messes though... ...it's got plenty of clearance for those post holes, so I guess I've never thought to worry about snags.

I tend to wrap the first and last few twists completely vertical - as in, a clump of the thinner wire wrapped all up over itself on both ends. It's just something I do out of habit from doing claptons most of the time.

I don't think it will matter too much if the thinner helixed wire pops up a bit at the posts or doesn't make contact at the connection sites. I don't think it's electrically active, as per clapton theory (the cores are the lowest resistance path by an exponential margin, so the current will travel from the highest resistance [helixed leads] path to the lowest one [base twists] right at the point first point in the circuit where they all make contact [ usually the connection site.])

...or at least that's what I'm observing with my helixed claptons. Might be a different story with standard helixes. It would depend on the tightness of the twists and the resistance differential between core and helix.

If the latter is what you're working with and you find that the thinner wire does need to make contact, then you could try bending the ends of the leads and pinching them tight with pliers. That's what I often do with claptons to keep the outer wire from sliding off of the core. Should be even easier with helix wire. Width might be an issue when getting them through the post holes, though.

Or maybe you could just grab the wire real close to the chuck (like 5 mm) and give it a few quick turbo twists to lock it all in. Repeat with both ends to secure the outer wire. It's a potential option that's less bulky than the bend n' pinch... ...if you manage to do it without snapping the wire.
 

JERUS

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Thanks for the tips, the one I'm vaping on right now is 26g SS twisted (3mm pitch) with twisted 32g Kanthal helixed around. Using it on a drilled out TFv4 base, so it's still a bit tight (1/16th" hole). I managed to get them in but it was a pain and not looking forward to doing it again when I rewick (vertical coil so I have to remove one lead to get the cotton around the coil). Anyways I'll try some of that stuff.

I do it all by hand because it's actually pretty fun, but also the reason I haven't really dove into claptons yet, that takes way too long with say 40g, and in the end on the half dozen or so I"ve tried the coils just didn't turn out to perform that well, so I've stuck with twisted stuff.
 

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