Been debating whether to buy a new grill or put money into rigging the one I've got together. I must live in the belt buckle of the rust belt. That and cheap junk ass mass produced grills that are made of steel's equivalent of tissue paper. Tired of sinking $100-130 every year or other year into bbq's. Not really looking to invest $300+ into one either.
I've got one of those charbroil, dunno what size. 24" or 28"? something like that. I actually like the way it cooks and has nice cast iron grills. The rest of it is shit. The box is holding up so far but the adjustable coal tray has turned to dust practically. The ash pan has rusted to shit and fallen apart. The legs are ok until down near the bottom where the decorative rack (seriously a small bag of charcoal would bend it new) has rusted out of the legs and fisher price wheels and coat hanger axle have fallen out.
Contemplating cutting the legs off leaving them shorter. Setting cinder blocks on either side and maybe along the back edge, setting the sawn off legs into the holes. Getting some expanded steel and maybe some thin flat stock to rig up the coal tray again. Get some sort of thinner sheet metal for an ash pan. Can't be any flimsier than what was in it. Figure I might be out $50-60 and get another season or two out of it. The adjuster for the coal pan still works and the frames last I checked were still intact so the adjustment part works.
Sadly a lot of the $200-300 models didn't look any sturdier, just side smoker attachments or extra outboard racks. And I wondered why when I saw neighbors with grills they always looked like shit or were cobbled together metal drums. And now I know.
These grills used to last me 3, maybe 4 seasons now I'm lucky if I get through the first and the second isn't already falling apart.